The Tomato Sauce Factory in the UAE

The UAE's client wants to build a production line that can make 5 tons of ketchup every day.  The line should be very automated, safe, and efficient to make sure that the goods are clean and of high quality.

Preparing the Tools:

1. Get the tools ready: a washing machine, a machine to take off stems, and a grinder.

2. A tank for the ingredients and a place to store the spices.

3. Sterilization Equipment: A Tube in Tube UHT sterilizer is used to make sure the products are clean and safe.

4. Filling and sealing: a machine to fill, a machine to seal, and a machine to put on the caps.

5. Cooling and Packaging: a system to cool things down, an automatic labeler, a packing machine, and a conveyor line to move the finished product.

The order in which the steps happen:

1. The first thing to do is to put the tomatoes that were just picked on a table. We throw away anything that is rotten or not ripe. After that, they are cleaned and the stems are cut off. Then they go to the juice extractor, which turns them into pulp.

2.The pulp is thickened to make a thick tomato paste, which gets rid of extra water.

3. Mix the spices well and follow the recipe to make sure the taste is the same everywhere.

4. High-temperature sterilization keeps things clean and makes them last longer.

5. After being sterilized, the product cools down quickly, is automatically put into bottles, sealed, labeled, and is ready to be packaged.

6. A conveyor belt takes the finished goods to the packaging department, where they are put in boxes and sent out.

The Intop team worked together to finish a number of important tasks, such as full commissioning and testing, efficient trial production validation, system operation training, and full after-sales service.   This was done to make sure that the production line met the goals and results that were set.

Intop not only helped the client start production without any problems, but it also made the whole process better by making it easier and more stable. If you need help setting up equipment or coming up with a process, please don't hesitate to contact Intop's skilled team.