Intop is a Chinese company that makes machines for making food and drinks. We give you all the tools you need to set up a Dragon Fruit Juice Production Line . We also help you set up different production lines based on your filling and packaging machines and other product conditions.
Pitaya, or dragon fruit, is a unique and tasty fruit that is very popular because it is full of nutrients. You can juice it directly, too. There are now a number of new dragon fruit juice products on the market, like dragon fruit apple juice and dragon fruit strawberry juice. These drinks are not only refreshing, but they are also good for your stomach and help you lose weight, which is good for your health.
Equipment and related processes required for the Dragon Fruit Juice Production Line:
1. Low-Level Elevation
One, when it falls off the cactus in our farmer's fields we pick only freshest and damage free Dragon fruit via a rigorous selection process. By this selection process (executed by qualified workers supported from screening tools) only dragon fruits of first-class quality will be used for production. Chosen dragon fruit is subsequently transported to the correct processing point using automatic equipment, such that they enter through production line with ease. Not only does this method reduce time required to perform the production process, it makes for a more efficient manufacturing environment.
2. Cleaning the bubbles
We use a bubble cleaning machine to clean the dragon fruit thoroughly. This machine combines the water stream with bubbles to remove dirt, dust and other impurities from the surface of fruit. It guarantees the cleanliness of fruit in compliance with food production standards.
3. Grading
Grading equipment would do the sorting of the dragon fruit according to its physical properties such as size, weight and quality. This step ensures consistent material handling on the subsequent process, so as to maintain the product quality.
4. Peeling
Using special tools, the outer skin of dragon fruit is removed. It is a fast, consistent operation that leaves the meat whole and prepped for processing.
5. Crushing
Then the dragon fruit skin is peeled and put to a crusher for further crushing. Mashing the fruit is an imperative step as it helps in extracting more juice from them and that indeed a part of whole take away!
6. Preheating
Why you might have to blow air on your food before eating and how described in this blost it works.
There are several enzymes in dragon fruit, such as polyphenol oxidase and lipase, which may turn the juice brown at high concentration accompanying by deterioration of flavor. Laboratory tests show that the vitamin C and sulfur enzyme are inactive in rutabaga juice after about 30 minutes, so their functions can be stopped by preheating to prevent these enzymes from working (inhibitors of color change and taste). The preheating step is also vital to maintaining the vitamins, and mineral in the Juice which makes it healthy for you. Preheating to a correct temperature will help lower juice oxidation, which now we know makes it better.
7. Juicing
Crushed dragon fruit is used to extract pure juice, many modern juicing tools available today helps maintain the natural property of juicy and nutrition value of such largely seeded fruits. It prevents the juice from mixing with more fiber & other more nutrient-dense parts of fruit.
8. Filtration
In order to purify the freshly pressed juice, a fine filtration process is included which filters any remaining pulp and grit. This ensures a tasty and drinkable juice. 9. Storage in Tanks
After preheating, the juice is then held in large stainless steel storage tanks for only a very short period of time. This much storage can support the production line's constant demand.
10. Mixing Tank
The homogenization equipment blends the juice to ensure uniform flavor and texture in the entire product assuring better taste profile endeavor.
11. Ultrafiltration
This advanced technology uses the technique called ultrafiltration to make juice even cleaner — removing particles and small impurities.
12. Explanation
Clearness of juice enhances the appearance and goes on to look better in beverages, also clear clarification helps it more competitive which declared by clearer technology.
13. Pasteurization and Homogenization
Homogenization: This makes the juice more palatable and have a longer shelf-time by ensuring that the fruit pulp remains evenly distributed in solution, of which sedimentation does not occur. Pasteurizing ensures juice is safe, increases its shelf life, eliminate some microorganisms that cause spoilage and a possible pathogenic load too… preserves as much nutrient property in the drink as they can.
14. Putting in the bottles
Putting the processed and clarified juice to prepared bottles with correct labeling done.
15. Cleaning with CIP
We use a Clean-In-Place (CIP) system for rapid cleaning and disinfection of the production equipment to ensure that our production line is clean and safe.
If you need a Dragon Fruit Juice Production Line, please contact us. Thank you!
For inquiries about Production Line, Juicing Machine and Water Treatment System or price list, please leave your email to us and we will be in touch within 24 hours.
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