Lychee Juice Production Line

Lychee Juice Production Line is a complete and automated processing solution designed for large-scale and industrial lychee juice manufacturing. As a professional China manufacturer and factory, we provide turnkey lychee juice processing lines covering raw material washing, sorting, peeling, pulping, enzymatic treatment, filtration, blending, sterilization, filling, and packaging. This production line is suitable for producing fresh lychee juice, NFC juice, clarified juice, concentrated juice, and mixed fruit beverages.

I. Raw material processing equipment

1. A machine that cleans bubbles

The lychees were surface washed using a high-pressure (0.3–0.5 MPa) water jet and food safe sanitizers to decontaminate dirt, pesticide residues and microorganisms present on the surface of the fruit . This makes the cleaning less than 5% of the brush rollers and bubble generator simultaneously to improve cleanliness.

2. Machine can peel and remove pit automatically

The rotating blade set and the air separation system work together to make quick skinning, stone removal. Peeling and pitting are successful in around 95% of cases, leaving less than 3% residual pits which keeps fruit flesh uncut and highly sellable.

3. Machine that instantly stops enzymes

The fruit pulp does not discolor because the short-term treatment at high temperatures prevents browning and maintains the fruits original color. Steam at 95°C for 30 seconds and then cool below 40°, this loses more than >85% the vitamin C so that you can maintain its nutritional properties.

II. Tools for juicing and blending

1. Juicer with a Belt

It can extract 60–70% juice from the pulp of fruit with multi-layer filter belts. It can extract more natural flavors which will also reduce the loss of aroma at low temperatures (≤50°C) by the belt juicer .

2. Tank for Enzymatic Reactions

Consists of a stainless-steel double-walled chamber equipped with an agitator set that maintains the temperature to ensure homogenous reactions. At 40°C, the addition of pectinase allow juice yield to be increased to around 85% and also releases more glycoside flavor compounds which enhances better flavour profile in the final juice.

3.Ultrafiltration

Ensures to remove colloids and macro molecular proteins present in the juice thus clearing it making stable.

4. Homogenizer with High Pressure

This will extract lychee fruit to further stabilize and standardize the drink. Usually processed at a pressure of 25 –30 MPa which gets the particle size to ≤50μm after processing, improving juice taste.

III. Equipment for Filling and Sterilizing

1. The Ultra High Temperature Instant Sterilization Machine (UHT) maintains the temperature of 135°C for 4 seconds, and then cools down rapidly to make sure that this product is safe. Offers plate or tubular heat exchangers with >90% thermal recovery efficiency, lessening energy consumption.

2. Equipment for Filling

Common types of filling equipment include pouch filling machines At 3-in-1 (a PET fii11ng machine) Tetra Pake filing machinery

If you need an honest, friendly, and experienced beverage equipment manufacturer to help you design a Lychee Juice Production Line, please contact us. Thank you!